How to Replace Rocker Panels Without Welding


Rocker panels are an important structural component of a vehicle's body, located between the wheel wells and below the doors. Over time, they can become damaged or corroded, requiring replacement. While welding is a common method for replacing rocker panels, it may not be accessible or preferred by everyone. In this article, we will explore an alternative method for replacing rocker panels without welding.

Tools and Materials

Step-by-Step Procedure

Step 1: Prepare the Vehicle

Start by thoroughly cleaning the area around the damaged rocker panels. Remove any dirt, rust, or loose paint using a wire brush or sandpaper. This will ensure proper adhesion of the new panels.

Step 2: Remove the Old Rocker Panels

Using a drill or screwdriver, carefully remove the old rocker panels. Be cautious not to damage the surrounding areas.

Step 3: Test Fit the Replacement Panels

Place the replacement rocker panels against the vehicle to check the fit. Make any necessary adjustments or modifications to ensure a proper fit before proceeding.

Step 4: Install the Replacement Panels

Using a rivet gun, secure the replacement panels in place. Start by attaching the panels at the ends and gradually work towards the center. Use an appropriate number of rivets to ensure a secure and stable installation.

Step 5: Finishing Touches

Once the replacement panels are securely attached, apply primer and paint to match the vehicle's color. This will not only provide a seamless appearance but also protect the panels from corrosion.



Replacing rocker panels without welding provides an alternative solution for those who may not have access to welding equipment or prefer not to weld. By following the step-by-step procedure and taking necessary precautions, it is possible to replace rocker panels and restore the structural integrity of a vehicle without welding.

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